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LEV On-Tool Extraction

On-Tool Extraction under LEV

At LEV Tec Solutions, we specialise in designing and installing and maintaining effective Local Exhaust Ventilation (LEV) systems that capture hazardous substances at the point of generation protecting both workers and the working environment.

Two of the most common types of LEV solutions are fixed extraction systems and on-tool extraction, each suited for different applications and work environments.

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    Fixed LEV Systems

    Fixed LEV systems are permanent installations typically designed for static workstations or machinery. These systems consist of a network of hoods, ducting, fans, and filtration units, strategically placed to capture contaminants such as dust, fumes, vapours, or welding smoke from a localised area.

    Fixed systems are ideal for controlled environments like workshops, fabrication facilities, or laboratories where processes are consistent, and the source of contamination remains in a set position. They are powerful, efficient, and ideal for long-term use, but lack mobility.

    Key features:

    • Permanently installed ducting, hoods, fans, and filters
    • Ideal for workshops, fabrication bays, and lab environments
    • Captures contaminants from specific, consistent sources
    • Powerful and reliable long-term solution
    • Less flexible for mobile or varied tasks

    On-tool extraction

    On-tool extraction is a mobile and versatile approach. These systems are integrated directly on to power tools such as grinders, sanders, and saws to extract hazardous particles exactly where they're created.

    This method provides a highly efficient first line of defence, especially in environments where tasks are performed at multiple locations or where fixed systems aren't practical.

    On-tool extraction improves cleanliness, minimizes airborne hazards, and helps ensure workers are exposed to the lowest possible level of dust or fumes.

    Key features:

    • Integrated on to hand-held tools (e.g., saws, grinders, sanders)
    • Highly effective for mobile workers or varied job sites
    • Reduces airborne exposure and keeps work areas cleaner
    • Ideal for construction, maintenance, and on-site fabrication
    • Lightweight and flexible in use

    Each method has its advantages. Fixed systems offer robust coverage and continuous operation, while on-tool extraction offers adaptability and precision at the source. In many cases, the best solution combines both—delivering comprehensive protection across the workspace.

    At LEV Tec Solutions, we conduct thorough site assessments to help you choose the right combination of LEV technologies tailored to your specific tasks, tools, and compliance requirements. Whether fixed, mobile, or hybrid, our goal is the same: to provide reliable, efficient, and fully compliant air extraction solutions that keep your workplace safe and productive.

    Need Help Choosing the Right LEV System?

    At LEV Tec Solutions, we offer expert assessments, custom designs, and full installations to suit your exact needs. Whether you need a powerful fixed extraction system, flexible on-tool solutions, or both—we’ve got you covered.

    Contact us today for a free consultation or to schedule a site survey.
Let’s make your workplace safer, cleaner, and fully compliant.

    LEV On-Tool Extraction – Frequently Asked Questions

    LEV On-Tool Extraction is a dust or fume control method where an extraction system is integrated directly into the tool itself. It captures harmful particles at the point of generation — such as drilling, grinding, sanding, or cutting — and extracts them before they become airborne.

    On-tool extraction is one of the most effective ways to reduce worker exposure to dust and fumes. It helps prevent serious health conditions like occupational asthma, silicosis, and cancer caused by inhaling fine dust particles or toxic fumes during tool use.

    Common tools that support on-tool extraction include:

    • Angle grinders
    • Cut-off saws
    • Sanders
    • Drills
    • Wall chasers
    • Circular saws

    We can advise on compatible tools and recommend the most efficient extraction setups for your operations.

    Yes. Under COSHH (Control of Substances Hazardous to Health), employers must control exposure to harmful substances — and using on-tool extraction is considered best practice for high-risk tasks. The HSE actively enforces the use of effective on-tool control methods, especially for silica and wood dust.

    On-tool extraction is highly effective for controlling:

    • Silica dust (from concrete, brick, stone)
    • Wood dust (softwood, hardwood, MDF)
    • Plaster and drywall dust
    • Metal dust (from grinding or cutting)
    • Fibreglass or composite materials

    Signs of poor performance include visible dust in the air, blocked hoses, worn filters, or reduced airflow. Regular testing and maintenance are essential. LEV Tec Solutions can assess your system and provide performance reports and recommendations.

    Yes. We provide thorough examination and testing (TExT) of on-tool LEV setups in line with COSHH and HSE guidance. You’ll receive a full report and certificate to prove compliance and ensure your workers are properly protected.

    We do. LEV Tec Solutions offers full support — from system selection and setup to installation, training, and ongoing maintenance. Whether you need mobile units or integrated workshop systems, we’ve got you covered.

    At least once every 14 months, as required by law. However, for high-risk tasks or heavily used equipment, more frequent checks may be necessary. We’ll help you set a suitable testing schedule.

    Contact LEV Tec Solutions today — call us on 0800 046 1607, or email enquiries@levtecsolutions.co.uk , or fill out our enquiry form. We’ll be happy to advise and arrange a visit at your convenience.

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